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Yamaha XT500 Carb Rebuild Kit

1976-81 Yamaha XT500 Carb Rebuild Kit

$21.83
48-1939
Motorcycle Carburetor Parts & Rebuild Kits Motorcycle Carburetor Rebuild & Repair Kits Yamaha Motorcycle Parts Yamaha XT Motorcycle Parts Yamaha XT500 Parts
1976-81 Yamaha XT500 Carb Rebuild Kit. This carburetor rebuild kit supplies the gaskets, O-rings, float-valve parts, and small service pieces needed to rebuild the...
In stock
Yamaha DT250 IT125 TT500 XT500 Float Needle and Seat 168-14190-28

Yamaha DT250 IT125 TT500 XT500 Float Needle & Seat - Replaces Yamaha OEM 168-14190-28

$14.21
48-1564
Motorcycle Carburetor Float Needles & Seats Motorcycle Carburetor Parts & Rebuild Kits Yamaha DT Motorcycle Parts Yamaha DT250 Parts Yamaha IT Enduro Motorcycle Parts Yamaha IT125 Parts Yamaha Motorcycle Parts Yamaha TT Off-Road Motorcycle Parts Yamaha TT500 Parts Yamaha XT Motorcycle Parts Yamaha XT500 Parts Yamaha YZ Motocross Parts Yamaha YZ100 Parts
Yamaha DT250 IT125 TT500 XT500 Float Needle & Seat - Replaces Yamaha OEM 168-14190-28. This float needle and seat control fuel entry into the...
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Yamaha SR500 XT500 Intake Carb Holder Set 1U6-13565-02

Yamaha SR500 XT500 Intake Carb Holder Set - Replaces Yamaha OEM 1U6-13565-02

$27.31
48-1486
Motorcycle Carb Intake Boots, Holders & Clamps Motorcycle Carburetor Parts & Rebuild Kits Yamaha Motorcycle Parts Yamaha SR Motorcycle Parts Yamaha SR500 Parts Yamaha XT Motorcycle Parts Yamaha XT500 Parts
Yamaha SR500 XT500 Intake Carb Holder Set - Replaces Yamaha OEM 1U6-13565-02. This carburetor intake holder connects the carburetor to the cylinder head or...
In stock
Yamaha SR500 TT500 XT500 Intake Carb Holder Set 583-13565-01

Yamaha SR500 TT500 XT500 Intake Carb Holder Set - Replaces Yamaha OEM 583-13565-01

$30.64
48-1485
Motorcycle Carb Intake Boots, Holders & Clamps Motorcycle Carburetor Parts & Rebuild Kits Yamaha Motorcycle Parts Yamaha SR Motorcycle Parts Yamaha SR500 Parts Yamaha TT Off-Road Motorcycle Parts Yamaha TT500 Parts Yamaha XT Motorcycle Parts Yamaha XT500 Parts
Yamaha SR500 TT500 XT500 Intake Carb Holder Set - Replaces Yamaha OEM 583-13565-01. This carburetor intake holder connects the carburetor to the cylinder head...
In stock
Yamaha XT500 Float Bowl Gasket 583-14184-00

1977-81 Yamaha XT500 Float Bowl Gasket - Replaces Yamaha OEM 583-14184-00

$3.26
20-7046
Motorcycle Carburetor Float Bowl Gaskets Motorcycle Carburetor Parts & Rebuild Kits Yamaha Motorcycle Parts Yamaha XT Motorcycle Parts Yamaha XT500 Parts
1977-81 Yamaha XT500 Float Bowl Gasket - Replaces Yamaha OEM 583-14184-00. This float bowl gasket seals the carburetor bowl to the carburetor body. Replace...

About the Yamaha XT500

Carburetor, engine and fork parts for Yamaha’s classic trail single.

Yamaha Motorcycle Logo

Yamaha introduced the XT500 in 1976 as a street-legal trail motorcycle developed from the TT500, using an air-cooled four-stroke single. Its relationship with TT and SR models is useful background for a restoration, but each shared part still needs an explicit XT500 application.

XT500 gasket-set contents and year coverage come first

Engine work offers a useful comparison: the overhaul gasket set below covers 1976–1981, while the Athena set covers 1976–1983. The carburetor kit and fork seals cover 1976–1981; the intake-manifold set starts at 1978. Keep those ranges attached to the individual parts when assembling the order.

Model and year comparisonXT500 parts differences

Use these model and component differences to narrow the correct parts for your motorcycle.

Engine gaskets

Two different years

The overhaul gasket-set example fits XT500 1976–1981. The Athena engine gasket set fits 1976–1983.

Parts checkpoint: Compare both application and package contents for the work planned.

Carburetor intake

1978–1981 example

The intake-manifold set below fits XT500 1978–1981. The carburetor kit’s earlier start year does not expand that coverage.

Parts checkpoint: Match the manifold, carburetor and engine-side mounting.

Front fork

36 × 48 × 10.5 mm seals

The fork oil seals fit XT500 1976–1981 and are supplied as a set of two.

Parts checkpoint: Confirm the actual fork and all removed-seal dimensions.

Prepare for the repairIdentify your XT500 components

Use these checks when a registration year or a model badge does not identify the fitted parts.

  • XT500 model designation, year and market.
  • Frame and engine markings, including donor-engine details.
  • Fitted carburetor and intake-manifold identification.
  • Fork assembly and complete oil-seal dimensions.
Need help identifying your XT500?

Contact PartsNMore with the model year, frame and engine markings, and clear photographs of the component being repaired.

Yamaha XT500 parts questions

Which carburetor parts should I order for my XT500?
The carburetor rebuild kit fits XT500 1976–1981. Check the fitted carburetor, kit contents and required quantity.
What should I check before ordering the gasket for my XT500?
Compare the overhaul set for 1976–1981 with the Athena engine set for 1976–1983. Match the engine and the joints being opened.
Does this repair use the same fork parts for every XT500 year?
These 36 × 48 × 10.5 mm seals fit XT500 1976–1981 and come as a set of two. Match the actual fork and old seals.
How do I confirm the fitment of the intake parts for my XT500?
The intake-manifold set fits XT500 1978–1981. Check the mounting arrangement and fitted carburetor before ordering.

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