Honda XL250 parts for repair and restoration
Honda's XL250 family developed through the original XL250, then the S and R versions. Shared fork seals or sprocket hardware do not make a carburetor part for the 1972–1976 model interchangeable with a later engine.
Seal the fork tubes
This two-seal fork set covers 1972–1976 XL250 as well as specified S and R years. Its nominal dimensions are 35 × 48 × 10.5/11 mm; measure a replacement fork.
Stop a leaking float bowl
The individual float-bowl gasket covers 1972–1976 XL250 carburetors. Compare the bowl outline to the carburetor fitted to the motorcycle.
Secure the front sprocket
The front-sprocket lock-plate set fits 1972 and 1974–1976 XL250 applications, alongside specific S and R years. Check the retainer arrangement during chain-drive work.
Choosing parts for your XL250
Separate original, S and R models. The float-bowl gasket is for the original 1972–1976 XL250. The fork-seal set has broader family coverage, while the front-sprocket lock plate names particular years rather than every XL250.
Inspect the carburetor actually fitted. Old trail bikes may have replacement units. A gasket must match its bowl shape, so use the carburetor's physical features when the motorcycle's history is unclear.
References: Honda XL250 model/service reference.
Building a custom XL250?
When modifying an XL250 for trail use, universal bars and grips and mirrors need a measured fit. Check lever clearance, throttle travel and cable routing with the steering fully turned.
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