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Honda XL80S Parts

Honda XL80S parts for engine resealing, carburetor float-valve service, steering-head repairs and rear drum brakes. The gasket set, float needle, bearing kit and rear brake shoes featured here include 1980–1985 XL80S applications.

Honda XL80 family parts · All Honda XL parts

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Honda Motorcycle ATV Float Needle 16155-883-005

Honda Motorcycle ATV Float Needle - Replaces Honda OEM 16155-883-005

$7.62
48-1506
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Honda Motorcycle ATV Float Needle - Replaces Honda OEM 16155-883-005. This float needle and seat control fuel entry into the carburetor float bowl. Replace...
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About the Honda XL80S

Engine, fuel, steering and rear-brake service for the small XL.

Honda Motorcycle Logo

A practical XL80S restoration list starts with the engine, carburetor and chassis parts actually needing work. The selected 1980–1985 applications below cover engine gaskets, a float needle, steering-head bearings and rear brake shoes. Honda’s dedicated XL80S documentation remains the reference for component identification and assembly details.

Choose parts after identifying the fault

For a fuel-level problem, inspect the float needle, seat and float movement together. For notchy steering, inspect the stem bearings and races. For a rear brake repair, match the shoes to the drum and hardware. Engine gasket selection follows the joints being opened, rather than the number of parts in a larger kit.

Know your model before choosing partsXL80S model and repair differences

Engine sealing

1980–1985 gasket application

The featured gasket set explicitly lists XL80S 1980–1985.

Parts checkpoint: Match the engine and included sealing pieces before disassembly.

Fuel system

Float needle application

The selected float needle also lists XL80S 1980–1985. It is not a carburetor rebuild kit.

Parts checkpoint: Check the valve, float and installed carburetor separately.

Steering and rear brake

Different chassis components

Steering-head bearings support the fork stem; rear shoes work inside the rear brake drum.

Parts checkpoint: Identify the assembly and position before choosing the service item.

Frame, engine and component checksIdentify your XL80S before ordering

Record the frame and engine markings, then compare the component being repaired. Include replacement-engine or chassis details if the motorcycle has been modified.

  • Record the complete XL80S model and year, plus the engine number if the engine history is uncertain.
  • Compare the carburetor identification and old float needle before ordering fuel parts.
  • Match rear brake shoes to the rear hub, shoe width, cam ends and spring arrangement.
  • Inspect the steering stem and bearing races when assessing notchy or loose steering.
Need help identifying the part?

Contact PartsNMore with your XL80S model year, full markings and clear photos of the component.

Honda XL80S parts for repairs and restoration

The years below apply to each named product. Select your model and year above, then compare the component and package contents for your repair.

Accessories for your XL80S project

If you change the XL80S handlebars or mirrors, check the small chassis for steering clearance and unrestricted cable travel. Universal accessories require measurement and may need modifications.

Measure the mounting points and clearances. Universal parts are not a confirmed XL80S fit.

XL80S parts from PartsNMore

Supplying motorcycle parts since 2002. About PartsNMore.

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Help with your repair

Send the complete model, year and component details so our team can help you compare the part you need.

Free ground shipping

USA orders: $50 USD or more. Canadian orders: over $50 CAD. See shipping details.

60-day returns

Eligible unused, unaltered parts in original packaging. No restocking fee; electrical parts excluded. Read the return policy.

Honda XL80S parts questions

What is the XL80S parts year range?
Honda’s factory catalog covers 1980–1985 XL80S models. Each part still has its own application, so check the year beside the item you need.
Does the engine gasket set come as a set?
Yes. Engine gasket set 18-0308 is sold as a set for 1980–1985 XL80S models. Match the engine application before beginning a reseal.
Is float needle 48-1506 an entire carburetor kit?
No. It is an individual float needle for XL80S carburetors from 1980–1985. Verify the OEM reference and tip style against the original part.
What does steering-bearing kit 28-2015 service?
It services the XL80S steering-head bearings between the frame and fork stem for 1980–1985 models. Check the races and stem for damage during inspection.

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