Suzuki DR800S parts by year and repair
This collection follows DR800S product applications. A 1990 drive chain and clutch lever sit alongside a front fork stopper ring for 1991–1993; use the complete model code and year.
Final-drive chain replacement
The 520MCR × 116 heavy-duty chain names DR800S (1990).
- 520MCR × 116 drive chain — sold individually.
Check chain series, required link count, master-link style and sprocket condition before ordering.
Front fork seal retention
This front seal stopper ring names DR800S 1991–1993; its dimensions are 1.6 mm wire and 58 mm diameter.
- Front fork seal stopper ring — sold individually.
Measure the groove and ring before fitting; the ring is separate from the oil seal.
Clutch-lever replacement
The clutch lever with Suzuki reference 57620-49111 names DR800S (1990).
- Clutch lever — sold individually.
Compare the pivot, perch, cable connection and hand clearance with the lever being replaced.
Confirm the DR800S model code
Suzuki’s model archive identifies an export DR800S for 1990. Suzuki parts fiches use the DR800S model code for later DR800 model years as well. Compare year-specific applications: the chain and lever above name 1990, while the fork stopper ring names 1991–1993.
For fork work, distinguish the retaining ring from the oil seal. A separate 41 × 53 × 8/9.5 mm fork-seal set names DR800S (1990); do not carry that year range over to the 1991–1993 ring.
Use the component reference, measurements and the model/year recorded on the motorcycle to select a repair part.
Check chain and control fit
When servicing the final drive, inspect both sprockets and confirm chain alignment. For lever replacement, compare the pivot and perch arrangement with the original control.
Universal handlebars and grips and mirrors and adaptors need individual mount and clearance checks.
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- Supplying riders since 2002
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Contact us with your full model code, year and a photo or reference from the original part.
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Returns: Eligible unused, unaltered parts can be returned within 60 days with original packaging and no restocking fee. Electrical parts are excluded. See the full return policy.
Suzuki DR800 Parts questions
Why do Suzuki DR800 parts mention DR800S?
The products in this collection specify DR800S applications. Check the complete model code on your motorcycle; the shorter DR800 name alone is not enough to confirm fitment.
Which years do the drive chain and clutch lever fit?
The 520MCR × 116 drive chain and clutch lever with Suzuki reference 57620-49111 each name DR800S (1990). Match chain series, link count and lever pivot to your motorcycle.
Which years fit the front fork stopper ring?
The front fork seal stopper ring with 1.6 mm wire and 58 mm diameter names DR800S 1991–1993. Compare the ring and fork-slider groove dimensions before ordering.
Does the front fork stopper ring come with fork seals?
No. The stopper ring is sold individually. The 41 × 53 × 8/9.5 mm fork-seal set is a separate part and names DR800S (1990), so check the year and dimensions for the fork being serviced.